PERIOD OF TRAINING:- 02 years
SR.NO SHOP FLOOR TRAINING
- Any CNC Control – Turning (Sinumeric – 802d-T or latest ) Study of CNC machine,
key board and specifications, Machine Starting & operating in reference point ,
jog & incremental models co-ordinate system Points, assignments absolute & incremental
co-ordinate. Identification of machines over travel limits & emergency stop, machine
parts, mode practice (Jog, MDI, Edit, R.P. Auto, Single Block, MPG)Work & Tool Setting,
CNC m/c part program preparation.
- Linear interpolation, assignments & simulations on software on old program, Circular
interpolation, assignments & simulation on old program. Work offset & tool offset
measurement & entry in CNC control.
Part program preparation by absolute & incremental programming. CNC m/c turning
with radius / Chamfer with TNRC editing
- Chuck removing and its assembly.
Cutting tool setting.
Work Setting.
Program editing & simulation.
- Cycle 95 – Stock removal cycle OD / ID. Drilling / Boring cycles in CNC turning.
- Grooving / Threading on OD/ ID in CNC Turning.
Offset correcting practice.
Size control on CNC Machine.
Sub program with repetition
Threading cycle OD.
Sub program with repetition, Sub program with macro. Call eccentric turning etc.
- CNC turning exercise: Multi start threading. Programming with variables.
Project Work: CAD / CAM programming & DNC operations final test & evaluations.
- FANUC CNC Control - Turning. Study of CNC Machine, Key Board & Specifications, Machine
Starting & Operating in reference point, Jog and incremental modes, Co-ordinate
system points, Assignments absolute and incremental co-ordinate. Identification
of machines over travel limits & emergency stop, machine parts, mode practice (Jog,
MDI, Edit, and R.P. Auto, Single block, MPG). Work of tool setting CNC m/c part
program preparation.
- linear interpolation, Assignments & simulations on software on old program Circular
interpolation, Assignment & simulation on old program. Work offset & tool offset
measurement & entry in CNC control. Part program preparation by absolute & incremental
programming. CNC m/c turning with radius /Chamfer with TNRC editing practice & simulation.
- Linear and circular interpolation simulation and assignments. Chuck removing and
mounting on CNC lathe. Tool changes in CNC turning & MPG Mode Operation, Linear
interpolation & circular interpolation. Manual Data input (MDI) mode operations
& zero offsets & tool offsets. Measurement on tool presenter Automatic Mode execution.
Blue print programming contours with TNRC etc.
- Part program preparation, simulation & Auto mode execution of CNC m/c Exercises
– stock removal cycle OD drilling / boring cycle stock removal cycle Id etc. Review,
assignment / practical / test..
- Geometry & wear offset correction. Part program preparation, Simulation and auto
mode execution of CNC m/c exercises – stock removal cycle OD drilling / boring cycle
stock removal cycle ID etc. Review, assignments /practical /test.
- Threading cycle OD Sub program with repetition, sub - program with macro Call eccentric
turning etc. CNC turning exercises: Multistart threading, programming with variables.
Project work: CAD /CAM programming and DNC operations final test and evaluations.
- FANUC CNC CONTROL – MILLING Study of CNC machine, key board and specifications,
Machine starting & operating in reference point, Jog and incremental modes coordinate
system points, assignments absolute & incremental co–ordinate. Identification of
machines over travel limits & emergency stop, machine parts, mode practice (Jog,
MDI, EDIT, and R.P. AUTO, Single Block, MPG) Work & tool setting CNC machine parts
program preparation.
- Linear interpolation, assignments & simulations on software on old program. Circular
interpolation, assignments and simulation on software on old program. Work offset
& tool offset measurement & entry in CNC Control. Part program preparation by absolute
and incremental programming. CNC m/c practical milling examples, Chamfering and
end milling with CRC etc. Editing practice & simulation, Review, assignments, practice,
test.
- Linear and circular interpolation simulation and assignment milling. Tool changes
in CNC milling with ATC & Tool Magazine & MPG mode operation. Manual Data Input
(MDI) mode operations & zero offsets & tool offsets, measurement on tool presenter
Automatic Mode Execution. CNC Machine exercise end milling with polar co-ordinates.
Drilling – G 81 etc.
- Geometry and wear offset correction.
Part Program Preparation, Simulation on CNC milling and auto mode execution of CNC
m/c exercises. Chamfer & counter –sink drilling.
Deep hole drilling G 83.
Threading and Taping G 84.
Boring cycles G 85 – G89.
Review and assignments / practice / test.
- Preparation of part program for thread cutting, Thread milling for CNC. Milling
centre simulation on CNC mill computers. Auto mode execution of CNC m/c exercises
sub program / repetition & macro call. Circular & rectangular pockets Drilling,
Milling patterns thread milling etc.
- CNC machining of custom Macro Program G 65. Project work: CAD / CAM programming
and DNC operations. Final test and evaluation.
- SIEMENS CNC CONTROL - Milling.
Sinumeric 802 D – M or latest.
Study of CNC machine, key board and specifications, Machine starting and operating
in the reference point, Jog and incremental modes, co-ordinate system points, assignments
absolute & incremental co-ordinate.
Identification of machines over travel limits & emergency stop, machine parts, mode
practice. (Jog, MDI, EDIT, and R.P. AUTO, Single Block, MPG) Work and tool setting
CNC m/c part programming.
- Linear interpolation & circular interpolation, assignments and simulations on software
on old program milling.
Work offset and tool offset measurement and entry in CNC control Part program preparation
by absolute and incremental programming.
CNC m/c practical milling examples chamfering and end milling with CRC etc. Editing
practice & simulation, Review assignments / practice test.
- Linear and circular interpolation simulation and assignment milling.
Tool changes in CNC milling with ATC & Tool. MAGAZINE & MPG mode operation.
Manual Data Input (MDI) mode operations and zero offsets & tool offsets.
Measurement on tool presenter Automatic Mode Execution.
CNC machine exercise end milling with polar co-ordinates.
Drilling Cycle 81 etc. Chamfer and counter-sink drilling.
Deep hole drilling cycle 83.
Threading and taping cycle 84.
Boring cycle 85-89.
- Geometry & wear offset correction Part program preparation, simulation on CNC milling
& auto mode execution of CNC m/c exercise.
Boring cycles G85-G89.
Review assignments / practice / test.
- Preparation of part program for thread cutting, thread milling for CNC milling centre.
Simulation on CNC mill computers. Auto Mode execution of CNC machine exercises sub
program / repetition & macro call, Circular and rectangular pockets Drilling Milling
patterns thread milling etc.
- Row of holes (Drilling pattern cycle )
HOLES 1
Circle of poles (Drilling pattern cycles)
HOLES 2
- Slot on circle practice.
Circumferential practice.
- PROJECT WORK: CAD /CAM Programming and DNCoperations.
Final test and evaluations.